近日，新華社刊發(fā)雙語(yǔ)報(bào)道《“燈塔工廠(chǎng)”點(diǎn)亮“中國(guó)智造”數(shù)字化轉(zhuǎn)型》（《"Lighthouse factory" leads the way in China's smart manufacturing》），對(duì)三一樁機(jī)工廠(chǎng)獲評(píng)世界燈塔工廠(chǎng)予以重大關(guān)注。報(bào)道認(rèn)為，從中國(guó)制造到“中國(guó)智造”，以三一重工北京樁機(jī)工廠(chǎng)為代表的“燈塔工廠(chǎng)”是中國(guó)企業(yè)追求高質(zhì)量發(fā)展之“變”的縮影，也折射出企業(yè)通過(guò)數(shù)字化轉(zhuǎn)型助力節(jié)能減排的新努力。

以下為報(bào)道全部?jī)?nèi)容：

英文報(bào)道：

Few operators are needed at the Sany Group's Beijing Rotary Drilling Rig Plant, as industrial robots are the leading employees when it comes to assembling machinery.

The smart factory, located in Changping District of the Chinese capital, was in September added to the World Economic Forum's Global Lighthouse Network, which recognizes factories showing leadership in the Fourth Industrial Revolution.

Notably, the factory in Beijing is the first heavy industry enterprise to be added to the list globally.

With a workshop area of four hectares, the futuristic plant is well equipped with 12 automated production lines and 150 robots.

Human workers have also been trained as technicians who can operate the robots directly, according to Dong Mingkai, dean of Sany's intelligent manufacturing research institute.

The factory has deployed a new manufacturing model with advanced human-machine collaboration automation, artificial intelligence and Internet of Things technologies.

The upgrade has served as a boost for production efficiency and product quality, as these innovations have managed to increase labor productivity by 85 percent and slash production lead time by 77 percent, accelerating from almost a month to just a week.

On the automatic assembly line for small and medium-sized parts, Automatic Guided Vehicle (AGV) and industrial robots connected to the 5G network can move freely on the ground. Together with truss manipulators, the devices are able to position, grasp and assemble machinery parts in an orderly manner.

Nearly 30 model varieties can be produced with the help of robots and core intelligent technologies including laser and visual sensing, working to meet the growing demand for multi-category and small-batch flexible assembly and take a lead in the whole industry, according to Dong.

The factory's number of human workers has decreased from 2,000 to just a fifth of that, while the annual volume of equipment produced has soared from 1,000 to 3,000 units, said Dai Qinghua, director of the Sany Group.

As China promotes green and low-carbon development, and promises to peak carbon emissions before 2030 and achieve carbon neutrality before 2060, the country has reached a consensus to promote a more eco-friendly engineering machinery industry.

The "lighthouse factories" represented by Sany Group's Beijing Rotary Drilling Rig Plant are just one example of Chinese enterprises' unremitting pursuit of high-quality and low-carbon development through digital transformations.

"The plant is resource-saving and eco-friendly, and its demand for and consumption of electricity are obviously decreasing," said Tang Xiuguo, president of Sany Group. He said the power generated by the group's self-sustaining wind power plant has far exceeded the power consumption of all its factories.

"Sany Group will actively explore the applications of new energy to save energy and improve energy efficiency. And existing construction machinery products built with diesel engines and petrochemical energy are expected to rely on electricity in the future," Dai said.

中文報(bào)道：

一條條裝配線(xiàn)整齊排列，自動(dòng)導(dǎo)引運(yùn)輸車(chē)（AGV）來(lái)回穿梭，身形龐大的工業(yè)機(jī)器人舉重若輕，一臺(tái)臺(tái)搭載視覺(jué)傳感的機(jī)械手臂不停舞動(dòng)，組裝著精密的工件。偌大的工廠(chǎng)整潔有序，卻看不到幾名工人……

走進(jìn)三一重工北京樁機(jī)工廠(chǎng)，這樣頗具“科幻感”的畫(huà)面已成為現(xiàn)實(shí)。

近日，世界經(jīng)濟(jì)論壇正式發(fā)布新一期全球制造業(yè)領(lǐng)域“燈塔工廠(chǎng)”名單，三一重工北京樁機(jī)工廠(chǎng)入選，成為全球重工行業(yè)首獲認(rèn)證的“燈塔工廠(chǎng)”。據(jù)了解，“燈塔工廠(chǎng)”是“數(shù)字化制造”和“工業(yè)4.0”的示范者。

三一重工智能制造研究院院長(zhǎng)董明楷介紹說(shuō)，三一重工北京樁機(jī)工廠(chǎng)01號(hào)廠(chǎng)房占地面積為4萬(wàn)平方米，在2020年銷(xiāo)售額78億元，每平方米廠(chǎng)房的產(chǎn)值超過(guò)20萬(wàn)元。

與此同時(shí)，隨著工人數(shù)量減少，單位人均產(chǎn)值也大大提升?！耙?yàn)槲覀儼汛罅康墓と宿D(zhuǎn)變成為技術(shù)工人，直接操作機(jī)器人，來(lái)實(shí)現(xiàn)自動(dòng)化和數(shù)字化的升級(jí)，全面提升我們制造的水平和響應(yīng)市場(chǎng)的能力。”董明楷說(shuō)。

據(jù)介紹，該工廠(chǎng)打造“以工業(yè)數(shù)據(jù)驅(qū)動(dòng)生產(chǎn)”的智能制造新模式，部署先進(jìn)的人機(jī)協(xié)作自動(dòng)化技術(shù)、人工智能和物聯(lián)網(wǎng)技術(shù)，完成智能機(jī)器人在生產(chǎn)運(yùn)輸?shù)拳h(huán)節(jié)全面應(yīng)用，自研“智能工廠(chǎng)大腦”，實(shí)時(shí)洞察生產(chǎn)運(yùn)營(yíng)狀態(tài)。

升級(jí)后，總體生產(chǎn)設(shè)備作業(yè)率從66.3%提升到86.7%，平均故障時(shí)間下降58.5%，勞動(dòng)生產(chǎn)率提高了85%，生產(chǎn)周期縮短了77%，生產(chǎn)效率及產(chǎn)品質(zhì)量均大幅提升。

在中小件自動(dòng)裝配線(xiàn)上，地面上任意移動(dòng)搭載5G的AGV和工業(yè)機(jī)器人，與空中的桁架機(jī)械手協(xié)同作業(yè)，井然有序地完成工件的定位、抓取和裝配。董明楷介紹說(shuō)，工廠(chǎng)的裝配自動(dòng)化水平已超70%，搭載了激光傳感技術(shù)和視覺(jué)傳感、機(jī)器視覺(jué)等核心智能技術(shù)的機(jī)器人“長(zhǎng)了一雙慧眼”，能夠?qū)崟r(shí)感知并且利用不同工裝抓手適配不同型號(hào)的工件。據(jù)了解，該工廠(chǎng)可生產(chǎn)近30種機(jī)型，實(shí)現(xiàn)了多品種、小批量的柔性裝配，“柔性智造”水平全球領(lǐng)先。

三一集團(tuán)董事、高級(jí)副總裁代晴華表示，改造升級(jí)投資基本上在三年左右就可以與節(jié)約的人工成本相抵?！斑@條自動(dòng)裝配線(xiàn)此前需要10多個(gè)人操作。改造完成后，1位工人就可操作。整個(gè)廠(chǎng)房產(chǎn)能從以前2000人完成1000臺(tái)設(shè)備，到現(xiàn)在全年400多人可以實(shí)現(xiàn)3000臺(tái)設(shè)備的生產(chǎn)?！彼f(shuō)。

隨著中國(guó)推進(jìn)綠色低碳發(fā)展，并承諾力爭(zhēng)2030年前實(shí)現(xiàn)碳達(dá)峰、2060年前實(shí)現(xiàn)碳中和，工程機(jī)械綠色發(fā)展已成為共識(shí)。

從中國(guó)制造到“中國(guó)智造”，以三一重工北京樁機(jī)工廠(chǎng)為代表的“燈塔工廠(chǎng)”是中國(guó)企業(yè)追求高質(zhì)量發(fā)展之“變”的縮影，也折射出企業(yè)通過(guò)數(shù)字化轉(zhuǎn)型助力節(jié)能減排的新努力。

三一集團(tuán)總裁唐修國(guó)在接受采訪(fǎng)時(shí)表示，作為全球重工行業(yè)首獲認(rèn)證的“燈塔工廠(chǎng)”，三一重工北京樁機(jī)工廠(chǎng)資源節(jié)約，環(huán)境友好，對(duì)電的需求和消耗均呈明顯降低趨勢(shì)。與此同時(shí)，三一集團(tuán)自持風(fēng)力發(fā)電廠(chǎng)的發(fā)電量已經(jīng)遠(yuǎn)超其所有工廠(chǎng)用電量。

“我們要做到的就是不斷地提升有效作業(yè)，作為降低能耗的手段。另外也通過(guò)管理去降低消耗?！北本┤恢窃炜萍加邢薰究偨?jīng)理李梁健說(shuō)。

代晴華表示，三一集團(tuán)將以進(jìn)一步節(jié)約用能、提高能效為方向，積極探索新能源轉(zhuǎn)化，大力推動(dòng)現(xiàn)有以柴油機(jī)、石化能源為主的工程機(jī)械產(chǎn)品的電動(dòng)化。